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Information from GreatWinesOnline.net
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Day Three
In the last segment, Mosby had just grouted the
tile for his new wine cellar. The third segment will pick up by
completing the tile and then progressing to the walls.
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The thinset mortar for the tile has dried overnight after
Day Two, and now it's time to apply the grout to the tile.
As Mosby learned, applying grout takes some practice. Using
a tool called a float, he filled the seams between the tiles
with grout (figure B), trying his best to avoid
digging the grout back out. A flat diagonal stroke with even
pressure works best when working with a float.
Note: The grout that Mosby used has a sand base, which
is best for wider grout lines. Unsanded grout is usually used in
bathrooms and other rooms where the tile is set closer together.
No matter what type of grout is used, however, good tile work
takes time.
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Before the grout dries, remove the excess with a wet sponge.
Once it's totally dry, wipe off the tiles with a dry, soft
rag.
While the grout dries, it's
time to prepare to install the interior wall covering. During
his research weeks before the project actually began, Mosby
found out that the choice of material is a matter of taste. One
great option to line the walls of the cellar is to use
shiplap (figure C), which is made from redwood and a
perfect barrier against moisture because it can stand high
humidity. And it's attractive to boot. Mosby made this choice
because the shiplap covering would match the racking for the
wine cellar.
The shiplap is milled from
raw redwood lumber, and it's cut into 1-1/4" wide strips that
are 7/16" thick and cut at various lengths. The boards are
interlocking and similar to a tongue-and-groove board except
that each is notched and has a lip that laps over the previous
strip (figure D). Once installed, it creates a flush-wall
surface (figure E).
The material is shipped in
large bundles that must be cut to the proper length, then each
strip or slat is installed.
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Now it's time to install the shiplap slats. First, measure
the walls then cut the redwood materials to fit. Note that
you'll have options as to how the shiplap can be applied to
the walls -- lengthwise, up and down, etc. Mosby chose
lengthwise because he wanted the shiplap to look like
paneling (see figure E).
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If you decide to go with shiplap as Mosby did, you'll need
to use 18-gauge galvanized brads to attach the slats. The
brads should be placed approximately every 6". By driving
the brads well into the tongue (figure F) of the
shiplap, they will be hidden from view.
Tip: It's important that the brads are sunken well into
the wood. You may have to use a nail-set to sink the brads a
little deeper.
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When installing the shiplap, it's important to start with
the ceiling first, then the walls. The reason is that the
wall slats will hide the cuts around the edge of the
ceiling.
Note: Installing the shiplap slats will require more
than 6,000 brads, which means your job will be a lot easier if
you use a nail gun. Also, using an air gun will reduce the
splitting of the redwood, which is naturally soft. So using a
air nail gun is practical and will save you time.
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After several hours the walls and ceiling are done (figure
G).
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Now it's time to close up and complete the exterior walls of
the wine cellar. Mosby and Glass began by insulating the two
newly fitted walls.
Safety Alert: When working with insulation, please remember to
wear gloves, a mask and protective eyewear.
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Outfitted in their safety wear, Mosby and Glass stapled the
R-13 insulation inside the framing cavities of the new
walls. It's vital that the paper moisture barrier of the
insulation (figure H) be mounted facing the warm side
of the room -- farthest away from the cellar interior. The
idea is to keep the high humidity and cool air in and
the warmer, less humid air out.
Tip: When working with insulation, be sure that you
don't "press" the insulation into the wall because it needs to
have air circulating throughout in order to insulate the room
properly.
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With the insulation installation completed, it's time to
hang the drywall on the exterior of the wine cellar.
Standard 1/2" drywall is being used, and it's important that
you measure the outlets and cooling unit hole properly
before attaching the drywall.
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Wse standard 1-1/4" drywall screws, and space them out every 8"
(figure I). Be careful to sink the heads of the
screws below the face of the drywall. The holes will be
patched later on. Also be careful not to tear the drywall
paper.
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The next step is to cut out the hole for the cooling unit,
then continue applying the drywall to the rest of the
exterior walls.
Tip: When putting up drywall, don't butt the pieces too
closely together. Drywall needs room for expansion and
contraction at the joint.
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A corner bead (figure J) is added at the joints where
the two walls join, and it must be straight and sit at a
90-degree angle.
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Next, Mosby tapes the seams of the drywall and floats the
wall with a fast-drying drywall compound.
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Once the compound is set, use a fine sandpaper to smooth the
walls and prepare them for primer and paint.
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With the sanding complete, it's time for another visit from
the electrician, who installs the lights, switches and
outlets. He'll have to add another circuit to Mosby's
electrical circuit as well. The cooling unit requires a 120
volt, 20 amp dedicated circuit, and to run that circuit,
cable has to be fished through the floor joists in the
basement ceiling. Eventually the holes will have to be
patched and painted.
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For the interior of the wine cellar, Mosby chose to go with
track lighting (figure K).
Note:
Light is a natural enemy of wine, and lighting inside the wine
cellar should never stay on for long periods of time. Automatic
shut-off timers are often installed as precaution.
Safety Alert:
Please know that it's always best to have a professional
electrician do your electrical work, mainly because working with
electricity can be dangerous!
Priming and painting the exterior walls will take the
rest of construction Day Three, and it will take
overnight for the walls to dry.
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